IoT Monitoring Platform
Multi-site sensor network with MQTT ingestion, LoRaWAN gateways, and predictive maintenance alerts.
Manufacturing
Client Context
A mid-size manufacturer required unified monitoring across three plants with heterogeneous legacy equipment.
Challenge
- Siloed SCADA data with no cloud analytics
- Unplanned downtime on critical production lines
- Manual reporting for compliance audits
Solution
- Designed an MQTT-based ingestion pipeline with topic hierarchies per site and line
- Integrated LoRaWAN sensors for temperature, vibration, and energy meters
- Built operator dashboards with threshold alerts and escalation workflows
- Delivered automated compliance reports from time-series data stores
Technology Highlights
IoT
- MQTT
- LoRaWAN
- Edge gateways
- Sensor firmware integration
Cloud
- Time-series storage
- Serverless processing
- Dashboard APIs
DevOps
- CI/CD
- Staged rollouts
- Environment isolation
Outcomes
22%
Downtime reduction
3
Sites connected
1,200+
Sensors deployed
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